Pilot Coating Machine Laboratory Coater Water Base Solvent Base Acrylic

• After-sales Service: on-Site Installation & Commissioning
• Warranty: 1 Year for Whole Machine
• Type: Roll Coater
• Driven Type: Electric
• Automatic Grade: Automatic
• Packaging Material: Wrapping Film
• Model NO.: FR-350
• Packaging Type: Steel Plate
• Application: PE
• Unwinding Dia.: 350mm
• Rewinding Dia.: 350mm
• Coating Method: Gravure Roller/Comma Bar (Optional)
• Coating Width: Max. 350mm
• Roller Width: 400mm
• Mechanical Speed: 0-10m/Min
• Transport Package: Container
• Trademark: FURIMACH
• Origin: China, Anhui
• Production Capacity: 36 Sets/Year

Product Description

 

Pilot Coating Machine

Substrate: suitable for PET, release film, protective film, paper, graphene, high temperature tape and various roll materials.
Function: Pilot/ small scale coating production

Notes: Machine size, power, speed, heating type, etc. are customizable. All our coating machines support remote help. Coating method is determined by customer combined with customer's process requirement. We suggest comma bar coating unit & gravure roller coating unit/Micro gravure roller coating unit, flexbile for testing purpose.

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General specification:

Item	Spec	Qty
>> Overview
Roller width	400mm
Max. coating Width	350mm
Unwind core	3″     φ76.2MM
Material	paper core/PE core
Unwind diameter	maxφ350mm
Rewind diameter	maxφ350mm
Heat type	electrical heating
Max.temperature	130ºC
Machine speed	0-10M/min
Web Guide precision	±1mm
Power source	380V 50HZ
Total power	approximately 40kw
Air source	5Kg (prepared by user)
Machine Size	5900*2000*2200mm
Main machine
>> Unwind set		1 set
Unwind tension	magnetic powder brake (2.5Kg)
Unwind shaft	76.2MM air shaft
>> Pulling unit		1 set
Pulling steel roller	main drive steel roller φ125mm (0.75kw servo motor)
Rubber press roller	φ110mm Rubber roller
>> Drying chamber
Drying Chamber Length	1.5m/segment, 4 steel φ60 chrome  rollers /segment, 3 segments in total (4.5m)
Air feeder	Frequency converter motor: inlet air 3kw, outlet air 2.2kw	1 set
Drying chamber	Electrical drying chamber	3 segments
Drying chamber drive	0.75kw servo motor
>> EPC system (web guide)		1 set
>> Coating unit
Coating type	gravure roller coating
Gravure roller	size:φ120mm*400mm steel chrome structure: integral shaft coupling  type gravure spec: cell number specified by customer, slash gravure) drive:AC servo motor
Scraper	fixed type scraper device the angle between scraper and roll surface (scraper tangent) is between 50 and 60 degrees material: aluminum alloy, with edge position and discharge notches
Press roller	O.D. φ120mm*400, steel shaft cover rubber move: cylinder driven, automatically disengages when stopping.
Adjust roller	Left & right tension manual fine tuning, aluminum alloy roller cover rubber
Glue slot	material: stainless steel arc design, coating without pulsation manual lifting adjustment
Safety guard device
>> 3-rollers cooling & laminating unit		1 set
Cooling compound roller	φ150mm  0.75kw servo motor
Rubber press roller	φ110mm
Straightening press roller	φ110mm
>> Finished reel rewind section		1 set
Rewind type	with both center & surface rewinding
Rewind motor	0.75kw servo motor
Rewind shaft	76.2MM air shaft
>> Electric system		1 set
Control system	Siemens PLC
Operation panel	7"LCD touch panel for setting tension, length, etc.
Button switch	France brand
Control panel	Connect type control box with button panel
>> Other configurations
Maintenance	Mantainence tool box & manual book

Comma bar coating:

No.	Item	Technical requirements
1	Coating method	Comma bar coating
2	Structure	Coating bottom roller, comma blade, rubber press roller, transition roller, glue tray
3	Coating bottom roller	Material: Steel roller with surface chrome plated, ultra-fine grinding processing. Size: ¢260mm×400mm Hardness HV700-750, runout no more than 0.001mm Drive: AC servo motor drive, 0.75KW.
4	Comma bar	Material: Steel roller with surface hard chrome plated, high hardness treatment. Size: ¢160mm×400mm Drive: Cylinder drive swing arm. Gap control: Manual adjustment
5	Rubber press roller	Size: 180mm*400mm Material: Steel roller with rubber covered surface, hardness A70 °
6	Transition roller	Surface super hard (HV500 or above) anode brown oxidation treatment and proofread dynamic and static balance, roughness Ra0.4.
7	Glue tray	Fixed flat type, equipped with PTFE baffle on both sides. Stainless steel glue slot. The angle of the glue slot and the coating bottom roller is adjustable, and the height adjustable;
8	Other	Reserve space for adjustment

Micro gravure reverse coating

No.	Item	Technical requirements
1	Coating method	Micro gravure reverse coating
2	Micro gravure roller	Material: Steel roller, double bearings and dogtooth type, accessories should be easy to disassemble) Size φ50*400mm Drive: Servo motor drive and control.
3	Press roller	The two coating press rollers move with movement and can be precisely adjusted.
4	Scraper	Fixed scraper device, the angle of scraper and roller surface is 50-60 degrees, and as much as possible to close to film contact position. The scraper plate is made of aluminum alloy with scraper step positioning and a flow guiding slot. Scraper width 50mm, up lining plate width: 45mm, lower lining plate width: 40mm. The pneumatic back-pressure mode of the cylinder ensures that the force is uniform and the pressure gauge is adjustable.
5	Adjustment roller	Left and right tension is manually fine-tuned, to adjust unbalanced tension at web ends due to uneven material thickness
6	Glue tray	Glue slot made of 304 stainless steel, internal arc design. Coat without pulsation. Designed with buffer chamber adjustment: manual control to move up and down.

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